PRODUCT DESIGN
TITLE
:
SOLAR ENERGY IS THE MOST SOURCE OF ENERGY ON OUR PLANET. SOLAR ENERGY IS CONVERTED IN TO ELECTRICAL ENERGY ITS MEANS OF ARRAYS OF PHOTOVOLTAIC MODULES. VERY SPECIALLY DESIGNED PHOTOVOLTAIC CABLES ARE USED IN THESES MODULES.
TYPES OF CABLES
:
SINGLE CORE ANNEALED TINNED FLEXIBLE COPPER CABLES (DOUBLE INSULATED) PV1-F & H1Z272-K
DESIGNATION
:
UV RESISTANCE POLYOLEFIN COPOLYMER HALOGEN FREE FIRE RETARDANT LOW SMOKE DOUBLE INSULATED ROUND FLEXIBLE TIN COPPER CABLES
CABLE DESIGN:
:
TIN COPPER CONDUCTOR
:
FLEXIBLE TINNED COPPER CONDUCTOR (IEC 60228)
INSULATION
:
POLYOLEFIN COPOLYMER HALOGEN FREE FIRE RETARDANT LOW SMOKE COMPOUND
SHEATH
:
HIGHLY WEATHER & UV RESISTANCE, POLYOLEFIN COPOLYMER HALOGEN FREE FIRE RETARDANT LOW SMOKE COMPOUND
MECHANICAL PROPERTY (INSULATION-HFFR)
:
TENSILESTRENGTH : 6.5 N / MM² (Min.) ACCORDING TO EN 60811-1-1 , ELONGATION : 125% (Min.) ACCORDING TO EN 60811-1-1
MECHANICAL PROPERTY (SHEATH-HFFR)
:
TENSILESTRENGTH : 8.0 N / MM² (Min.) ACCORDING TO EN 60811-1-1 , ELONGATION : 125% (Min.) ACCORDING TO EN 60811-1-1
TEMP. RANGE
:
(-40° C to + 90° C)
TEST VOLTAGE
:
6.5 KV FOR 5 MINUTE (AC)
VOLUME RESISTIVITY INSULATION (ELECTRICAL PROPERTY) EN 50395
:
1 X 1014 (Min.) Ω – cm AT 20° C TEMP.
:
1 X 1011 (Min.) Ω – cm AT 90° C TEMP.
CORE COLOR
:
WHITE
SHEATH COLOR
:
RED , BLACK , RED WITH BLACK STRIP , BLACK WITH REDSTRIP
ELECTRICAL CHARACTERISTICS
:
RATED VOLTAGE:0.6 / 1 KV AC, RATED VOLTAGE: 1.5 KV DC
CABLES FEATURES
:
– HIGH THERMAL RATING TO WITHSTAND EXTREME TEMPERATURES.
:
– SPECIALLY DESIGNED TO WITHSTAND EXTREME WEATHER CONDITIONS.
:
– UV RESISTANCE ACCORDING TO HD 605 / A1
:
– FLAME RETARDANT TO IEC 60332-1-2
:
– HALOGEN FREE ACCORDANCE WITH BS EN 50525-1
:
– LOW SMOKE DENSITY ACCORDANCE WITH IEC 61034-2
:
– EXCELLENT ABRASION AND NOTCH RESISTANT
:
– VERYGOOD CURRENT CARRYING CAPACITY OF ACCORDING TO REQUIREMENT FOR PV CABLE SYSTEMS THE CABLES ARE AVAILABLE PROGRESSIVE SEQUENTIAL MARKING, BRAND NAME AND SIZE PRINTED ON SHEATH
APPLICATON
:
JOHNSON U-PV SOLAR CABLES ARE DESIGNED FOR USE IN PHOTOVOLTAIC POWER SUPPLY SYSTEMS BOTH FOR INDOOR AND / OR OUTDOOR SOLAR ENERGY APPLICATIONS.
REF. STD.
:
2Pfg 1169/08.2007, EN 50618-2014, IEC 60228
APPROVAL
:
TUV RHEINLAND CERTIFICATE NO. R 60160536 (PV1-F, H1Z2Z2-K)
ISO CERTIFICATION
:
ISO 9001:2015, ISO 14001:2015, ISO 45001:2018, CE, RoHS
PRODUCT CERTIFICATION
:
IS 694:2010 7098 P-1 , TUV RHEINLAND CERTIFICATE No. R 60160877
TECHNICAL DATA & DIMENSION AS PER TUV 2PFG 1169/08.2007 (PV1-F)
| Number and Nominal Cross Sectional Area of Conductors |
Nos.&Dia of Wire (Max.) |
Min. Insulation Thickness |
Min. Sheath Thickness |
Nominal Overall Dimension |
Tinned Copper Maximum DC Resistance @ at 20 ° C |
Max. Current Carring Capacity (Air) At 60° c |
Max. Current Carring Capacity (Surface) AT at 60° c |
|---|---|---|---|---|---|---|---|
| m m² | mm | mm | mm | mm | Ω/km | Amps | Amps |
| 1 x 2.5 | 36/0.3 | 0.50 | 0.50 | 4.70 | 7.56 | 41 | 39 |
| 1 x 4 | 56/0.3 | 0.50 | 0.50 | 5.20 | 5.09 | 55 | 52 |
| 1 x 6 | 84/0.3 | 0.50 | 0.50 | 5.70 | 3.39 | 70 | 67 |
TECHNICAL DETAILS & DIMENSION AS PER TUV SPECIFICATION- EN 50618:2014 (H1z2z2-K)
| Number and Nominal Cross Sectional Area of Conductors |
Nos. & Dia of Wire (Max.) |
Nominal Insulation Thickness |
Nominal Sheath Thickness |
Nominal Overall Dimension |
Tinned Copper Maximum DC Resistance @ at 20 ° C |
Max. Current Carring Capacity (Air) At 60° c |
Max. Current Carring Capacity (Surface) AT at 60° c |
|---|---|---|---|---|---|---|---|
| mm² | Nos./mm | mm | mm | mm | Ω / km | Amps | Amps |
| 1 x 2.5 | 36/0.3 | 0.7 | 0.8 | 5.30 | 7.56 | 41 | 39 |
| 1 x 4 | 56/0.3 | 0.7 | 0.8 | 5.80 | 5.09 | 55 | 52 |
| 1 x 6 | 84/0.3 | 0.7 | 0.8 | 6.30 | 3.39 | 70 | 67 |
| 1 x 10 | 140/0.3 | 0.7 | 0.8 | 7.90 | 1.95 | 98 | 93 |
| 1 x 16 | 224/0.3 | 0.7 | 0.9 | 9.20 | 1.24 | 132 | 125 |
| 1 x 25 | 350/0.3 | 0.9 | 1.0 | 11.20 | 0.795 | 176 | 167 |
| 1 x 35 | 490/0.3 | 0.9 | 1.1 | 12.60 | 0.565 | 218 | 207 |
| 1 x 50 | 703/ 0.3 | 1.0 | 1.2 | 14.50 | 0.393 | 276 | 262 |
| 1 x 70 | 988/0.3 | 1.1 | 1.2 | 16.50 | 0.277 | 347 | 330 |
| 1 x 95 | 1349/0.3 | 1.1 | 1.3 | 18.70 | 0.21 | 416 | 395 |
| 1 x 120 | 608/0.5 | 1.2 | 1.3 | 21.00 | 0.164 | 488 | 464 |
NOTE:
- THE NUMBER OF WIRES AND DIAMETER MENTIONED IN THE TABLE ARE APPROXIMATE AND NOMINAL, HOWEVER THEY SHALL MEET THE REQUIREMENTS OF CONDUCTOR RESISTANCE AS PERSTANDARDS. IS 8130
- TOLERANCE:- UP TO 4.0 SQ MM +/-0.5 MM. 6.0 SQMM& 10 SQMM+/-1.0 MMAND ABOVE 10 SQ MM+/-1.2 MM
- THE ABOVE DATA IS INDICATIVE AND MAY BE REVISED WITHOUT PRIOR INFORMATION. ZIPCON CABLES WILL NOT BE LIABLE FOR ANY DAMAGES ARISING OUT OF INCORRECTAPPLICATION.
